As one of the high energy consumption industries, the cement industry has been upgraded by the central government. Conch Cement, a leading cement enterprise, actively responded to the national call for energy conservation, aiming to replace the original 14 high-energy Roots blowers.
1.57
million yuanSave energy
32
%Power saving rate
The entire production process of cement can be summarized as "two grinding and one burning", as follows
01
To mine and break up materials such as limestone and iron ore, and then initially mixed evenly.
02
Generally speaking, cement powder accounts for only about 40%, and other raw materials account for about 60%,According to the proportion of product requirements, grinding and blending into suitable ingredients, uniform quality of raw materials.
03
Break down some of the chemical components that are needed, and discard the unwanted components.
04
The decomposed raw materials are burned in the kiln, burned into a liquid state, and after high temperature calcination, a series of physical and chemical changes occur and finally form Portland cement clinker with calcium silicate as the main component.
05
Dry the liquid cement first, aAdd appropriate amount of gypsum, mixed materials together ground into powder cement, packaging or bulk can be finished.
process flow diagram
In the cement industry process, powder transport, Malz kiln gas supply, desulfurization and denitrification and other links are inseparable from the blower.
The high energy consumption of Roots blower is urgently needed to reduce cost and increase efficiency
Quantity of machines
Actual operating power
Energy dissipation calculation
Annual electricity charge
Save electricity
8pcs
37x3+30+55x2+75x2=401kw
Annual operation of 8000h, electricity 1 yuan/KWH
¥3,208,000
Annual savings of 1576000
14pcs
45x10+37x4=598kw
Annual operation of 8000h, electricity 1 yuan/KWH
¥4,784,000
Annual savings of 1576000
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Power:7.5-75 kw Pressure:7/8/10 bar
Power: 22-315kW Pressure: Normal pressure 7/8/10bar Low pressure 2/3/4/5bar
Power:110-370kW Pressure:0.15-0.4MPa
power:7.5-300kW pressure:40-120kPa
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